A year has come and gone since my Jodel airframe arrived in component form on a large curtain-sided lorry outside chez nous in the dark heart of rural France.
It should have been swooping in the open Vienne sky by now but it rests still in the upper floor of my barn, like the glider in Colditz, no doubt also dreaming of an escape from captivity.
The delays, hold-ups and cock-ups have been many and various, mainly a testament to my inexperience both in aircraft construction, the French language and in negotiating the mysterious labyrinth of French aeronautical bureaucracy.
Some progress has been made transplanting organs from my sadly deceased Robin that had been strangled to death by foul bureaucracy. It gave its life so that the Jodel might take to the sky under the affordable French homebuilders regime, the CNRA (as opposed to the unaffordable EASA CofA under which I had operated the Robin until I was forced to pull the plug on its life support). [All of this and more drivel is to be found in the first two episodes]
In fact the Jodel is now nearly ready to cover and paint if I ever secure the necessary permission from the French authority, GSAC (best not to ask what these acronyms stand for as it passes all understanding).
Pushing the medical metaphor through VNE, the operation has been far from painless and the prognosis is still not entirely clear. The donor Robin and the recipient Jodel had never been a perfect match even though they are closely related. The two types are separated by two intervening generations (the DR200 & 300 series). Even in France some things do change in the course of 50 years.
At the outset I had intended to use only the Lycoming, prop and instruments from the Robin so had concluded that the evolution of the airframe would not be of great significance. This changed as work progressed, as I decided additionally to use the motor cowlings, underside fairings, sliding canopy and various other bits and bobs from the Robin such as the entire electrical system and most of the fuel system.
Without boring you with the details, these changes have just about doubled the project hours compared to the original plan. The changes have also involved untold bureaucratic difficulty with which I am still struggling. I am still convinced they will be worthwhile in the end, just painful in the interim.
Perhaps it would be useful to pass on some hints drawn from my experience so far just in case there are other disturbed people out there who might be sufficiently deranged to want to take on a similar project in some other far-flung corner of France.
- When you first respond to some appealing ad for a wonder project make sure it comes with the bundle of plans specifically related to that type and variant. If, say, the type normally has a tail wheel then there should be supplementary plans relating to the change to a nose wheel layout if that is what it has. There should be a cover sheet with a unique number incorporating the authority to build a single aircraft. If the plans have already been used to build then you will certainly have to purchase another set to get it registered with GSAC.
- There is an obligation to register a new project as soon as possible with GSAC. That will require the unused unique plans number mentioned above. Any delay in registration must be capable of reasonably explanation.
- The seller must be able to provide sufficient receipts for materials and major components used in construction. You will be expected to establish the provenance of these at the time of the first inspection by GSAC. They are not at all keen on the use of whole assemblies such as a wing or fuselage from a production aircraft even though it is permissible to use smaller salvaged components like wing ribs. The line does become blurred but if you or your seller were deemed by the individual inspector in his individual region to have transgressed then that may be that. I recommend you obtain a statement from the seller that the construction is all his own work and entirely in correspondence to the plans.
- Enquire specifically whether there have been any changes from the plans made by the constructor. If so these must have the formal approval of the designer. If changes have been made but not duly authorised you will have to seek and obtain the dispensation yourself before GSAC will give authority to proceed with construction.
- If possible purchase a project where GSAC have concluded a preliminary inspection and granted an authority to proceed with construction. They will only do so after any snagging list work has been completed and dispensations granted, so that is the safest bet. (Unlike the LAA whose inspectors carry out various stage inspections, GSAC, for non-aerobatic aircraft, generally do only two. The first is at airframe completed but uncovered stage and the second prior to first test flight. Aerobatic types have an additional inspection prior to spar closure.)
Needless to say in my case I had taken very few of the steps I have suggested here. Had it not been for my genuinely very honest and helpful seller, I think I would have probably fallen at the first hurdle. Given the inevitable language and cultural differences, that determination of honesty and future helpfulness is possibly the hardest judgement of all. As helpfulness may be inspired by the prospect of cash, it might be best to agree a signed statement before payment.
As it is, my Jodel has just had its first inspection. (considerably delayed by my failure to appreciate a two-month waiting time is normal). Yes, a snagging list was drawn up but nothing too drastic. Also I need to get a couple of changes authorised: namely a change in position of the battery for C of G purposes and the use of a fibre glass material as a fairing over the original front fuselage to connect the Robin motor cowlings smoothly to the Robin sliding canopy. This means I will have to wait longer for my authority to proceed as the lengthy summer hols are with us when virtually nothing gets done here.
On the other hand the Inspector was more helpful and friendly than anyone familiar with French ‘fonctionnaires’ might expect. He turned a blind eye to various omissions obviously necessitated through the need to take the aircraft apart for covering once his authority was granted.
The vetting of the documents took at least as long as the physical inspection and I was glad that Barbara, the English Secretary of the Chauvigny flying club, had agreed to act as translator: ‘la plume de ma tante’ just does not cut the mustard with this technical stuff. I was relieved when formal proceedings were brought to a close by the appearance of the mandatory lunch.
Of course most of these complications would be avoided by just buying an existing aircraft with a valid CNRA. The down side is cost. No self respecting Frenchman would want to go through all this torture then give it all away especially to an Englishman so such aircraft carry a premium! Bear in mind that even if the CNRA has, on the face of it, some considerable time to run, a change of ownership will trigger the need to renew. As a mere purchaser you will be on the annual inspection regime that applies to all except the original constructor who is, by concession, entitled to the three year cycle.
So, as matters stand, I am at the ‘90% done, 90% to go’ stage. The next task is to track down another illusive acronym (this time the DGAC) to reserve my registration. I anticipate this will be as much fun as a hornet’s nest down one’s ‘Y’ fronts but what the hell!
All homebuilts in France are registered Foxtrot Papa Something Something and I am hoping for Victor Echo as my Something Something in memory of my dear departed Robin and, for that matter, my Super Emeraude that was also a Victor Echo.
When I concocted the previous episode, I was snuggled up to the life-saving wood burning stove in order to survive the ridiculously cold central France winters. Now I am panting in the summer heat wave. If the Aviation Gods are kind to me I might just get the green light in time for covering and painting in the pleasant weather we often get here in the autumn.
In the meantime I’m going to play with the pretty little Pioneer 200 ULM the club has just bought. On brief acquaintance this seems a well-mannered uncomplicated aircraft that is a pleasure to fly. No trace of the unwelcome high drag/low inertia characteristics with this one.
Maybe I will catch a glimpse of that elusive Grail caught momentarily in a shaft of sunlight illuminating its hiding place in the dark recesses of the black river Vienne just beyond the threshold of runway 05 (the only place Dan Brown didn’t look).
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